Page 3 - MerCruiser_JMLCatalog_Flipbook

TABLE OF CONTENTS

MERCRUISER STERNDRIVE

Replacement Sterndrives Transom &
Complete Section 1 Power Trim Section 4

Alpha One Generation II Complete .................................................. 6 Bell Housing Breakdown - Alpha One Gen II................................. 71
MR / Alpha One Sterndrives Complete ............................................ 7 Bell Housing Breakdown - MC-1 / R / MR / Alpha One ................. 72
Sterndrive Unit Application Guide .................................................... 8 Bell Housing Breakdown - Bravo ................................................... 73
Drive Shaft Housing Gimbal Hsg .Breakdown - MC-1 / R / MR / Alpha One / Alpha One Gen II .. 74
(Upper) Section 2 Gimbal Hsg. Breakdown - Bravo .................................................... 75
Transom Plate & Shift Cable Breakdown ....................................... 76
Drive Shaft Housing Breakdown - Alpha One Gen II ................ 10-13
Drive Shaft Housing Breakdown - R / MR / Alpha One ............ 14-15 Transom Service Kits ..................................................................... 77
Drive Shaft Housing Breakdown - Bravo .................................. 16-17 Bell Housing Gasket Sets & O-rings .............................................. 78
Complete Drive Shaft Housing Assemblies ................................... 18 Bellows, Exhaust Flapper Valves & Water Shutters ...................... 79
Drive Shaft Housings ...................................................................... 18 Transom Assembly Components ................................................... 80
Drive Shaft Housing Service Kits - Alpha One Gen II............... 19-20 Transom Components & Bellows Applications .............................. 81
Drive Shaft Housing Service Kits - R / MR / Alpha One ................ 21
Drive Shaft Hosing Gear Sets ........................................................ 22 Shift Cable Kits & Shift Components......................................... 82-83
Yoke & U-Joint Service Kits ........................................................... 23 Engine Couplers, Motor Mount Kits & Components ................. 84-85
Drive Shaft Housing Universal Joint Assembly .............................. 24 Power Trim Cylinder Breakdown - Alpha One Gen II .................... 86
Drive Shaft Housing U-Joints, Yokes & Socket ............................. 24 Power Trim Cylinder Breakdown - R / MR / Alpha / Bravo ............ 87
Universal Joint Applications ........................................................... 25 Power Trim Cylinder Breakdown - MC-1 ........................................ 88
Drive Shaft Hosing Gear Set Applications ..................................... 26 Power Trim Cylinders - Complete .................................................. 89
Drive Shaft Housing Seal Kits & Mounting Kits ............................. 27
Drive Shaft Housing Shim Kits ....................................................... 28 Power Trim Cylinder Components - (1983 & Up) ........................... 90
Stern Drive Shim Applications ........................................................ 29 Power Trim Cylinder Components - MC-1 (1970-1980)................. 91
Drive Shaft Seal & Bearing Applications ........................................ 30 Power Trim Cylinders Application Guide & Trailer Clips ................ 92
Drive Shaft Housing Bearings & Applications ................................ 31 Trim Cyl. & Hydraulic Hoses Breakdown - Alpha One Gen II ........ 93
Upper Drive Shaft Identification & Applications ............................. 32 Trim Cyl. & Hydraulic Hoses Breakdown - R / MR / Alpha One .... 94
Upper Drive Shaft Housing Oil Seals ............................................. 32
Upper Drive Shaft Housing Components .................................. 33-34 Trim Cyl. & Hydraulic Hoses Breakdown - Bravo .......................... 95
Trim Cyl. & Hydraulic Hoses Breakdown - MC-1 (1970-1980) ...... 96
Gearcase Trim Cylinder & Hydraulic Hose Components ................................ 97
(Lower) Section 3
Power Trim Ram Bushings, Pins & Kits - Alpha One Gen II ......... 98
Gearcase Breakdown - Alpha One Gen II ................................ 36-37 Power Trim Ram Bushings, Pins & Kits - R / MR / Alpha One ...... 99
Gearcase Breakdown - MR & Alpha One ................................. 38-39 Power Trim Ram Bushings, Pins & Kits - Bravo .......................... 100
Gearcase Breakdown - MC-1 & R ............................................ 40-41 Power Trim Ram Bushings, Pins & Kits - MC-1 (1970-1982) ...... 101
Gearcase Breakdown - Bravo I & II .......................................... 42-43
Gearcase Breakdown - Bravo III ............................................... 44-45 Power Trim Ram Bushings, Pins & Kits Application Guide ......... 102
Complete Gearcase Assembly ....................................................... 47 COOLING SYSTEM
Gearhousings ................................................................................. 47
Complete Gearcase Assembly Kit - Alpha One Gen II .................. 48
Gearcase Rebuilding Kit - Alpha One Gen II ................................. 49 Anodes Section 5
Gearcase Rebuilding Kit - MR / Alpha One ................................... 50
Gearcase Seal & Bearing Kits with Gears ..................................... 51 Aluminum Anodes & Anode Kits ........................................... 104-105
Gearcase Seal & Bearing Kits without Gears ................................ 52
Gearcase Seal Kits ......................................................................... 53 Thermostats &
Gearcase Gear Sets - Alpha One Gen II ....................................... 54 Water Pumps Section 6
Gearcase Gear Sets - MC-1 / R / MR / Alpha One ........................ 55
Thermostat Housing Kits ....................................................... 108-109
Gearcase Gear Set, Clutch & Repair Kit Applications ................... 56 Thermostat Housings ................................................................... 109
Gearcase Bearings & Applications ........................................... 57-59 Thermostat Housing Components................................................. 110
Bearing Carrier Assembly & Applications ...................................... 60
Lower Drive Shaft, Prop Shaft & Shift Shaft Identification ............. 61 Thermostats ................................................................................... 111
Lower Drive Shaft, Prop Shaft & Shift Shaft Applications .............. 61 Thermostat Kits ............................................................................. 111
Gearcase Components.............................................................. 62-63 Thermostat Gaskets ...................................................................... 112
Prop Hardware & Prop Tools .......................................................... 64 Thermostat Application Guide ................................................ 113-116
Gearcase Shim Kits ........................................................................ 65 Sea Water Pump Assembly - Belt Driven .............................. 117-118
Gearcase Shim Kit Application Char .............................................. 66 Sea Water Pump Bearing Housing Assembly - Belt Driven ......... 118
Gearcase O-Rings & Seal Applications ......................................... 67 Sea Water Pump Cover & Pulley Kits - Belt Driven ..................... 119

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