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TABLE OF CONTENTS


YAMAHA
Gearcase Exploded Views Cooling System Section 3
Yamaha Section 1 Yamaha Cont...
Yamaha Gearcase Components - 9.9 & 15 HP (1984-2006) ......................6-7 Yamaha Water Pump Kits - 115 HP & 150 HP 2-Stroke ............. 84
Yamaha Gearcase Components - 9.9 & 15 HP (1996-2006) ......................8-9 Yamaha Water Pump Kits - 150-300 HP 2-Stroke ...................... 85
Yamaha Gearcase Components - 20 & 25 HP 2-Cylinder ...................... 10-11 Yamaha Water Pump Kits - 150-300 HP 2 & 4-Stroke ............... 86
Yamaha Gearcase Components - F-25 (1998 & Up) & C-30 HP (1993-97) ............... 12-13 Yamaha Water Pump Kits - VF200-VF250 HP 4-Stroke ............ 87
Yamaha Gearcase Components - 25, 30, 40 & 50 HP ........................... 14-15 Yamaha Water Pump Kits - F225-F300 HP V6 ........................... 88
Yamaha Gearcase Components - C-25 & C30 HP ................................. 16-17 Yamaha Water Pump Kits - 250 HP 4-Stroke ............................. 89
Yamaha Gearcase Components - 25, 30 & 40 HP ................................. 18-19 Yamaha Water Pump Kits - 300-350 HP V8 4-Stroke ................ 90
Yamaha Gearcase Components - C/CV-40 HP ...................................... 20-21 Yamaha Water Pump Kit Applications .................................... 91-93
Yamaha Gearcase Components - 40, 48, 50, P50 & 55 HP ................... 22-23 Yamaha Thermostats.................................................................... 94
Yamaha Gearcase Components - 40, 50 & 60 HP ................................. 24-25 Yamaha Thermostat Applications ................................................ 95
Yamaha Gearcase Components - C/CV-55 HP ...................................... 26-27 Pistons
Yamaha Gearcase Components - C/P/E/T-60 & C-70 HP ...................... 28-29 Yamaha Section 4
Yamaha Gearcase Components - 60, 70, 75 & 90 HP ........................... 30-31
Yamaha Gearcase Components - F-75, F-80, F-90 & F-100 HP ............ 32-33 JML Exclusive Marine Pistons .................................................... 98
Yamaha Gearcase Components - 115, 130 HP (All F, LF & C) .............. 34-35 Yamaha Inline 48, 55, 75, 80, 85, 90 HP Pistons ........................ 99
Yamaha Gearcase Components - 150, 175, 200, 220 HP ...................... 36-37 Yamaha 115, 130, 150, 175, 200, 225 HP V4 & V6 Pistons ............. 100-101
Yamaha Gearcase Components - VF-250 HP ........................................ 38-39 Yamaha 200, 225, 250 HP V6 Pistons ....................................... 102
Yamaha Gearcase Components - VZ-200, 225, 250 & 300 HP .............. 40-41 Powerhead Gaskets
Yamaha Gearcase Components - 220-225 HP ....................................... 42-43 Yamaha Section 5
Yamaha Gearcase Components - 225, 250 & 300 HP V6 ...................... 44-45 Yamaha Head Gaskets............................................................... 104
Yamaha Gearcase Components - 300 & 350 HP V8 .............................. 46-47
Suzuki Head Gaskets ................................................................ 105
Gearcase Seal Kits Exhaust Manifold Gaskets ......................................................... 106
Yamaha Section 2 Powerhead Gaskets ................................................................... 107
Yamaha Gearcase Seal Kits - 9.9 thru CV-30 HP .............................. 50 Fuel System
Yamaha Gearcase Seal Kits - F-25 thru F-40 HP .............................. 51 Yamaha Section 6
Yamaha Gearcase Seal Kits - C-40 thru CV-55 HP ........................... 52
Yamaha Gearcase Seal Kits - 60 thru V4 (115-130 HP) .................... 53 JML’s Plastic Inline Fuel Filters ................................................. 110
Yamaha Gearcase Seal Kits - LZ, Z, VZ (200-300 HP) thru VF-250 54 Low Pick-up Water / Fuel Separator Mounting Bracket ............ 111
Yamaha Gearcase Seal Kits - V6 (225-300 HP) thru V8 (300-350 HP) ...... 55 How to Choose the Correct Water / Fuel Separator .................. 112
Yamaha Gearcase Seal Kits Applications ................................................... 56 Stainless Steel Brackets / Die Cast Aluminum Brackets ......... 112
Yamaha Gearcase Seal Kit Components - Damper, Seals & Grommets .... 57 Water Separating Fuel Filter Kits ............................................... 113
Yamaha Gearcase Seal Kit Components - Misc. Gaskets & Seals .... 57 Carburetor Kits .....................................................................114-115
Yamaha Gearcase Seal Kit Components - Water Pump Gaskets ....57-58 Fuel Pump Diaphragm Kits ......................................................... 115
Yamaha Gearcase Seal Kit Components - Muffler Gaskets & Seals .. 59 Carburetor Kits Application ........................................................ 116
Yamaha Gearcase Seal Kit Components - O-rings .............................. 61 Aluminum Anodes & Prop Kits
Yamaha Gearcase Seal Kit Components - Oil Seals ........................... 62 Yamaha Section 7
Cooling System
Yamaha Section 3 Yamaha Aluminum Anodes ................................................. 118-121
Suzuki Aluminum Anodes .......................................................... 122
Yamaha Water Pump Impellers & Impeller Kit ....................... 64-65 Honda Aluminum Anodes ........................................................... 123
Yamaha Water Pump Kits - 9.9-15 HP ................................... 66-67 Yamaha Prop Nut Kits .......................................................... 124-125
Yamaha Water Pump Kits - 20-25 HP ......................................... 68
Yamaha Water Pump Kits - 25 & 30 HP ...................................... 69 Oil Seals Shaft & Bore Size Charts -
Yamaha Water Pump Kits - 25, 30, 40 & 50 HP, 3-Cyl. .............. 70 Year/Model Index - Warranty
Yamaha Water Pump Kits - F-25 & C-30 HP .............................. 71 Yamaha Section 8
Yamaha Water Pump Kits - T-25, F-30 & F-40 HP 4-Stroke ...... 72 Yamaha - Oil Seals Shaft & Bore Size Charts .......................... 128
Yamaha Water Pump Kits - 40-50 HP .................................... 73-74 Yamaha - All Years and Models (1984-1989) ........................... 129
Yamaha Water Pump Kits - C/CV-40 HP..................................... 75 Yamaha - All Years and Models (1989 cont.-1992) .................. 130
Yamaha Water Pump Kits - 50-70 HP ......................................... 76 Yamaha - All Years and Models (1992 cont.-1995) .................. 131
Yamaha Water Pump Kits - 55 HP ............................................... 77 Yamaha - All Years and Models (1995 cont.-1997) .................. 132
Yamaha Water Pump Kits - 70-90 HP ......................................... 78 Yamaha - All Years and Models (1997 cont.-1999) .................. 133
Yamaha Water Pump Kits - 75-100 HP ....................................... 79 Yamaha - All Years and Models (1999 cont.-2002) .................. 134
Yamaha Water Pump Kits - 115-300 HP Quick Quide ............... 80 Yamaha - All Years and Models (2002 cont.-2004) .................. 135
Yamaha Water Pump Service Kits - 115-300 HP ........................ 81 Yamaha - All Years and Models (2004 cont.-2006) .................. 136
Yamaha Water Pump Kits - 115 HP 4-Stroke .............................. 82 Yamaha - All Years and Models (2006 cont.) ............................ 137
Yamaha Water Pump Kits - 115-130 HP 2 & 4-Stroke ................ 83 JML Limited Warranty, Procedures & Application ............. 138-140
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