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TABLE OF CONTENTS


MERCURY/ MARINER / FORCE GEARCASE

Mercury / Mariner / Force Mercury / Mariner / Force
Gearcase Exploded Views Section 1 Prop Shaft & Drive Shaft Components Section 5

Gearcase Components - 3.9, 4, 4.5, 6, 7.5, 9.8 HP .................... 6-7 Prop Shaft Identification ............................................................... 60
Gearcase Components - 6, 8, 9.9, 10, 15 HP.............................. 8-9 Bearing Carrier Components & Applications .............................. 61
Gearcase Components - 18XD, 20, 25 HP .............................. 10-11
Prop Shaft Components - 25, 30, 40, 50 HP (2 & 3-Cyl.) ........... 62
25 HP (4S), 30 HP (2-Cyl.), 40 HP, 50 HP (2 & 3-Cyl.)(2 & 4-Stroke) 12-13
Prop Shaft Components - 35-70 HP (2, 3 & 4-Cyl.) .................... 63
Gearcase Components - 35-70 HP (2, 3 & 4-Cyl.) .................. 14-15
Gearcase Components - 50, 55, 60 HP (3-Cyl.)(2-Stroke) ...... 16-17 Prop Shaft Components - 50, 55, 60 HP (3-Cyl.) ........................ 63
Gearcase Components - 40, 50, 60 HP EFI (4-Cyl.)(4-Stroke) ..... 16-27 Prop Shaft Components - 55, 60-120 HP (3 & 4-Cyl.) ................ 63
Gearcase Components - 30-125 HP (3 & 4-Cyl.)(2 & 4-Stroke) .... 18-19 Prop Shaft Components - L4, L6 & V6 (65-225 HP).................... 64
Gearcase Components - L4, L6 & V6 (65-225 HP) ................. 20-21 Prop Shaft Components - V6 3.0L (200 DFI, 225 Carb., 225 & 250 EFI) ... 64
Gearcase Components - 3.0L (200 DFI, 225 CARB, 225 & 250 EFI) ...... 22-23
Upper Drive Shaft Identification (20” Transom) ........................... 65
Gearcase Components - 4-Stroke Verado ............................ 24-25
Drive Shaft Components - Pre-Load Pin Type Drive Shaft ......... 66
Mercury / Mariner / Force Drive Shaft Components - Retaining Nut Type Drive Shaft ........ 66
Gearcase Seal & Bearing Kits Section 2
Drive Shaft Components - Non-Retaining Nut Type Drive Shaft 66
Gearcase Seal Kits - Mercury & Mariner ...................................... 28 Drive Shaft Components - Alpha Gearcase L4, L6, V6 (65-225 HP) .... 67
Seal & Bearing Kits - Without Forward Bearing ............................ 29
Drive Shaft Components - Late Alpha Gearcase V6 3.0L .......... 67
Gearcase Seal & Bearing Kits Applications ............................. 30-32
Gearcase Seal Kits - Force ........................................................... 33 Mercury / Mariner / Force
Gearcase Seal Kits - Force Applications ...................................... 33 Water Pumps Section 6

Mercury / Mariner / Force Water Pump Impeller Identification ........................................ 70-71
Lower Gear Housing Gears Section 3 Water Pump Kits - 8, 9.9, 15, 40, 50, 60 EFI HP, 3-Cyl. 4-Stroke ....... 72
Water Pump Kits - 25, 30, 40, 50 EFI HP, 3-Cyl. (1998 & Up) 4-Stroke . 73
Lower Gear Housing Gears - Inline 4 (40, 45, 50 HP).................. 36
Water Pump Kits - 40-275 HP, 3-Cyl., L4 & L6 Verado... 4-Stroke ........ 74
Lower Gear Housing Gears - 3-Cylinder 40, 50 HP ..................... 37
Water Pump Kits - 15 HP & Below...........................2-Stroke ..... 75
Lower Gear Housing Gears - 3-Cylinder 50, 55, 60 HP ............... 38
Water Pump Kits - 15XD-60 HP w/ Metal Pump Housing 2-Stroke ..... 76
Lower Gear Housing Gears - 3 & 4-Cyl. w/ 3 Jaw Rev. Clutch .... 39
Water Pump Kits - 20-70 HP w/ Small Plastic Pump Hsg. 2-Stroke .... 77
Lower Gear Housing Gears - 3 & 4-Cyl. w/ 6 Jaw Rev. Clutch .... 40
Lower Gear Housing Gears - Inline 4 w/ 3 Jaw Rev. Clutch ........ 41 Water Pump Kits - 65-225 HP w/ Large Plastic Pump Hsg. 2-Stroke.....78
Lower Gear Housing Gears - Inline 4 w/ 6 Jaw Rev. Clutch ........ 42 Water Pump Kits - 65-225 HP w/ Large Metal Pump Hsg. 2-Stroke 79-80
Lower Gear Housing Gears - Inline 6 (90-150 HP)....................... 43 Water Pump Kits - 75-140 HP (Force & Chrysler Only) ............................. 80
Lower Gear Housing Gears - V6 135, 150 HP ............................. 44 Water Pump Kits Applications (Force & Chrysler Only) ............................. 80
Lower Gear Housing Gears - V6 160, 175, 200 HP w/o Drive Shaft Nut .... 45 Water Pump Kits Applications.................................. 4-Stroke ................ 81
Lower Gear Housing Gears - V6 150 (XR6, MAG III) 150 EFI, 150 DFI, 175 HP ..... 46 Water Pump Kits Applications...................................2-Stroke ........... 82-86
Lower Gear Housing Gears - V6 150 (XR4, MAG III) 175, 200, 200 EFI, 220 HP .... 47
Lower Gear Housing Gears - V6 200, 225 (3.0L DFI), 225, 250 (3.0L EFI) HP .... 48 Mercury / Mariner / Force
Lower Gear Housing Gears - V6 225, 250 (3.0L Carb) ................ 49 Prop Hardware, Prop Wrenches, Tools & Anodes Section 7
Lower Gear Housing Gears Applications ................................. 50-51 Prop Hardware - 6-15 HP (1 & 2-Cyl.) ......................................... 88
Prop Hardware - 8-25 HP (2-Cyl.) ............................................... 88
Mercury / Mariner / Force
Gearcase Shift Components Section 4 Prop Hardware - 30-75 HP (2, 3 & L4-Cy.) .................................. 89
Prop Hardware - 60-120 HP (Inline 4-Cyl.) ................................. 89
Shift Components - 25-50 HP (2 & 3-Cyl.) .................................... 54 Prop Hardware - 70-275 HP (L4 & V6) ........................................ 89
Shift Components - 35-70 HP (2, 3 & 4-Cyl.) ................................ 54 Prop KIts & Hardware Applications ............................................. 90
Shift Components - 50, 55, 60 HP (3-Cyl.) ................................... 55 Prop Wrenches ............................................................................. 90
Shift Components - 50, 60-125 HP (3 & 4-Cyl.) ............................ 55 Service Tools ........................................................................... 91-92
Shift Components - L4, L6 & V6 .................................................... 56 Aluminum Anodes ......................................................................... 93
Shift Components - V6 (3.0L) ........................................................ 56 Aluminum Prop Nut Anode Kits & Replacement Anodes ........... 94
Shift Components Applications ................................................ 57-58 Anodes Applications................................................................ 94-96
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