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TABLE OF CONTENTS


                      JOHNSON / EVINRUDE POWERHEAD COMPONENTS

        Johnson / Evinrude                                Johnson / Evinrude
        Pistons                                 Section 9  Carburetor Kits and Fuel Pumps         Section 13

        Engine Designs (60° vs. 90°) V4/V6 ........................................... 114  Carburetor Service Kits ............................................................. 148
        GLM Exclusive Marine Pistons .................................................. 114  Needles and Seats ..................................................................... 148
        Piston Designs (Crossflow, Loopcharged & Four-Stroke) ........ 115  Carburetor Service Kits / Needle and Seats Applications ....... 149
        2-Cylinder Crossflow Pistons ..............................................116-117  Carburetor Parts & Gaskets ...................................................... 150
        2-Cylinder Loopcharged Pistons ................................................ 118  Gaskets ....................................................................................... 151
        3-Cylinder Loopcharged Pistons ........................................ 119-121  Fuel Pump Kits and Applications .............................................. 152
        V4 90° & V6 90° Crossflow Pistons ........................................... 122  Kit Components .......................................................................... 152
        V6 90° Crossflow Pistons ........................................................... 123  Fuel Filters and Kits ................................................................... 153
        V4 60° & V6 60° Loopcharged Pistons ............................... 124-125  Low Pick-up Water / Fuel Separator Mounting Bracket ........... 154
        V4 90° / V6 90° / V8 Loopcharged Pistons ......................... 126-127  How to Choose the Correct Water / Fuel Separator ................. 155
        V6 90° Loopcharged Pistons ...................................................... 128  Stainless Steel Brackets / Die Cast Aluminum Brackets ........ 155
        2-Cylinder Four-Stroke Pistons ................................................. 129  Water Separating Fuel Filter Kits .............................................. 156
        Piston Kits and Rings Applications .................................... 130-131  Johnson / Evinrude
                                                          Powerhead Gaskets                       Section 14
        Johnson / Evinrude
        Powerhead Bearings and Seals           Section 10  1 & 2-Cylinder Head Gaskets .................................................... 158

        Powerhead Bearings ............................................................ 134-135  3-Cylinder & V4 Head Gaskets.................................................. 159
        Main Bearings ............................................................................. 134  V6 & V8 Head Gaskets............................................................... 160
        Center Bearings .......................................................................... 134  Head Gaskets Applications ....................................................... 161
        Center Split Sleeve ..................................................................... 134  Powerhead Gasket Kits ....................................................... 162-165
        Center Bearing Kits .................................................................... 134  Powerhead Gasket Kits Applications ........................................ 165
        Connecting Rod Bearings - Small End ...................................... 135  Powerhead Mounting Gaskets ............................................ 166-167
        Connecting Rod Bearings - Big End .......................................... 135  Intermediate Housing Exhaust Gaskets ................................... 167
                                                          Seals - Exhaust Housing ........................................................... 167
        Bearing Applications ........................................................... 136-137
        Crankshaft Seals Applications .................................................. 138  Powerhead Exhaust Gaskets ..................................................... 168
                                                          Powerhead Water Passage Cover Gaskets ............................. 169
        Johnson / Evinrude
        Thermostats                             Section 11  Powerhead Transfer Port Gaskets - Crossflow Engines .......... 169
                                                          Carburetor to Intake Manifold Gaskets..................................... 170
        Thermostat Kits .......................................................................... 140  Intake Manifold Gaskets / Reed Plate Gaskets ....................... 171
        2-Cyl. 25/35 HP Thermostat Assembly (1996-2001) ............... 141  Air Silencer Gaskets .................................................................. 172
        2 & 3-Cyl. & V4 Loopcharged Thermostat Assembly (1992-2000) ........... 141
        V4 Crossflow Assembly ............................................................. 141  Johnson / Evinrude
        V6 Crossflow Assembly ............................................................. 142  Oil Seals & O-Ring Size Charts  Section 15
        Thermostats ................................................................................ 142  Oil Seals Shaft & Bore Size ....................................................... 174
        Thermostat Covers & O-ring ...................................................... 142  O-Ring Size Chart ...................................................................... 175
        Thermostat & Valve Springs ...................................................... 143
        Thermostat Housing Components ............................................. 143
        Thermostat Gaskets................................................................... 144  WARRANTY
        Thermostat Cover Gaskets ........................................................ 144
                                                          Notes .................................................................................... 176-177
        Johnson / Evinrude                                Limited Warranty ........................................................................ 178
        Ignition and Electrical                Section 12
                                                          Warranty Service Procedure ...................................................... 179
        Point Sets & Condenser ............................................................. 146  Warranty Claim Application ....................................................... 180
        Power Trim Relay ........................................................................ 146
        Rectifiers ..................................................................................... 146
        Point Sets & Condenser Application ......................................... 146
        Power Trim Relay Application .................................................... 146
        Rectifier Application ................................................................... 146
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