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TABLE OF CONTENTS


JOHNSON / EVINRUDE GEARCASE

Johnson / Evinrude Johnson / Evinrude
Gearcase Section 1 Drive Shaft & Prop Shaft Components Section 6
2 & 3-Cyl. Loopcharged Small Gearcase Identification ............... 6 Drive Shaft Components - 2 & 3-Cyl. Loopcharged .................... 68
2 & 3-Cyl. Loopcharged Large Gearcase Identification ............... 7 Drive Shaft Components - V4 & V6 .............................................. 69
V4 60° & V4 90° Small Gearcase Identification ............................ 8
V4/V6 Large Gearcase Identification - “O” Type & “M” Type ........ 9 Prop Shaft Components - 2-Cyl. Loopcharged (1989-2006) ...... 70
V4 60° & V4 90° Complete Gearcase Assembly ........................ 10 Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-1988) 70
V4/V6 Complete Gearcase Assembly - “O” Type ........................ 11 Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-2006) 71
Gearcase Assembly Applications ............................................... 12 Prop Shaft Components - V4 90° (1978-1998)............................ 71
Johnson / Evinrude Prop Shaft Components - V4 60° (1995-2006)............................ 72
Gearcase Exploded Views Section 2 Prop Shaft Components - V4/V6/V8 - “M” Type (2002-2006)...... 72

Gearcase Components - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & Up) 14-15 Prop Shaft Components - V4/V6/V8 - “O” Type (1979-1990)...... 73
Gearcase Components - 9.9-15 HP (1974 & Up) .................. 16-17 Prop Shaft Components - V4/V6/V8 - “O” Type (1991-2006)...... 73
Gearcase Components - 20-35 HP - Thru-Prop Exhaust ..... 18-19 Lower Housing Bearing Applications ..................................... 74-75
Gearcase Components - Crossflow - Thru-Cavitation Plate Exhaust ...20-21 Oil Seals Applications............................................................. 76-77
Gearcase Components - Loopcharged - Small Gearcase ... 22-25 Drive Shaft Housing Oil Seals Applications ............................... 77
Gearcase Components - Loopcharged - Large Gearcase ... 26-27 Lower Drive Shaft Identification & Applications - V4/V6 ............. 78
Gearcase Components - V4 60° (1995-2005) ....................... 28-29
Gearcase Components - V4 90° (1978-1998) ....................... 30-31 Upper Drive Shaft Identification & Applications - V4/V6 ............. 79
Gearcase Components - V4/V6 “O” Type (1979-2006) ......... 32-33 Prop Shaft Identification & Applications ...................................... 80
Gearcase Components - V4/V6 “M” Type (2002-2006) ......... 34-35 Johnson / Evinrude
Gearcase Components - V6 Hydraulic Shift (1976-1978) .... 36-37 Water Pumps Section 7
Johnson / Evinrude
Gearcase Kits Section 3 Water Pump Impellers 15 HP & Below ........................................ 82
Water Pump Kits 15 HP & Below ................................................. 83
Complete Small Gearcase Assembly Kits - V4 90° ................... 40
Rebuild Kits - Small Gearcase - V4 90° ..................................... 40 Water Pump Impellers 18-40 HP 2-Cyl. Crossflow .................... 84
Complete Small Gearcase Assembly Kits - V4 60° ................... 41 Water Pump Kits 18-40 HP 2-Cyl. Crossflow ............................. 85
Rebuild Kits - Small Gearcase - V4 60° ..................................... 41 Water Pump Impellers 2 & 3-Cyl. Loopcharged ......................... 86
Complete Gearcase Assembly Kits - V4/V6 “O” Type ............... 42 Water Pump Kits 2 & 3-Cyl. Loopcharged.............................. 87-90
Gearcase Rebuild Kits - V4/V6 “O” Type .................................... 42
Gearcase Seal Kits ...................................................................... 43 Water Pump Housings V4/V6/V8 ................................................. 91
Gearcase Seal Kits - Mechanical Shift Thru-Prop Exhaust .................. 44 Water Pump Impellers V4/V6/V8 ................................................. 92
Gearcase Seal Kits - Electric Shift w/ Cavitation Plate Exhaust .......... 45 Water Pump Kits V4/V6/V8 ..................................................... 93-95
Gearcase Seal Kits - Electric/Hydraulic Shift Thru-Prop Exhaust ......... 45 Water Pump Impellers.................................................................. 96
Gearcase Seal Kits - Two Piece Gearcase w/ Cavitation Plate Exhaust .....46 Water Pump Wear Plates ............................................................ 97
Gearcase Seal Kits Applications ................................................ 47 Water Pump Cups ........................................................................ 98
Johnson / Evinrude Water Pump Housings ................................................................. 99
Gears and Clutch Dogs Section 4
Water Pump Components .......................................................... 100
Lower Gear Housing Gears - 2-Cyl. Loopcharged ..................... 50 Water Pump Kits Applications ............................................ 101-103
Lower Gear Housing Gears - 2 & 3-Cyl. Loopcharged ......... 51-52
Lower Gear Housing Gears - V4 60° & V4 90° ........................... 53 Johnson / Evinrude
Lower Gear Housing Gears - V4 90° “O” Type ........................... 54 Propeller Hardware, Anodes, Tools Section 8
Lower Gear Housing Gears - V6 Mechanical/Hydraulic Shift ... 55
Lower Gear Housing Gears - V6 90° “O” Type ........................... 56 Prop Hardware - Most 2 & 3-Cyl. (1972-Up) - Small Gearcase ...........106
Lower Gear Housing Gears - V6 90° Heavy Duty ....................... 57 Prop Hardware - 2 & 3-Cyl. (1975-Up) - Large Gearcase ........ 106
Gear Set Applications for 2 & 3-Cyl. & V4................................... 58 Prop Hardware - V4 (1973-Up) - Small Gearcase .................... 106
Gear Set Applications for V6 ....................................................... 59
Prop Hardware - V4/V6 “O” Type (1976-1990) - Large Gearcase .........107
Johnson / Evinrude
Gearcase Shift Components Section 5 Prop Hardware - V4/V6/V8 “O” Type (1991-Up) - Large Gearcase ........... 107
Propeller Hardware ..................................................................... 108
Shift Components - 2-Cyl. Loopcharged (1989-2005) - Small Gearcase ..... 62
Shift Components - 2 & 3-Cyl. Loopcharged (1975-1988) - Small Gearcase ........................ 62 Propeller Kits & Hardware Applications ............................. 108-109
Shift Components - 2 & 3-Cyl. Loopcharged (1975-2006) - Large Gearcase ........................ 63 Aluminum Anodes & Anode Kits ................................................. 110
Shift Components - V4 60° & V4 90° Loopcharged - Small Gearcase ........ 63 Aluminum Prop Nut Anode Kits & Replacement Anodes .......... 110
Shift Components - V4/V6/V8 “O” Type - Large Gearcase......... 64 Prop Wrenches ............................................................................ 111
Shift Components - V4/V6/V8 “M” Type - Large Gearcase ......... 64 Marine Service Tools ............................................................ 111-112
Gearcase Shift Components ........................................................ 65

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